Friday, October 9, 2009

Basic Functions of A Fermenter For Microbial Or Animal Cell Culture

The main function of a fermenter is to provide a controlled environment for the growth of micro organisms or animal cells, to obtain a desired product. In designing and constructing a fermenter a number of points must be considered:

  • The vessel should be capable of being operated aseptically for a number of days and should be reliable in long-term operation and meet the requirements of containment regulations.
  • Adequate aeration and agitation should be provided to meet the metabolic requirements of the micro-organism. However, the mixing should not cause damage to the organism.
  • Power consumption should be as low as possible.
  • A system of temperature control should be provided.
  • A system of pH control should be provided.
  • Sampling facilities should be provided.
  • Evaporation losses from the fermenter should not be excessive.
  • The vessel should be designed to require the minimal use of labour in operation, harvesting, cleaning and maintenance.
  • Ideally the vessel should be suitable for a range of processes, but this may be restricted because of containment regulations.
  • The vessel should be of similar geometry to both smaller and larger vessels in the pilot plant or plant to facilitate scale-up.
  • The cheapest materials which enable satisfactory results to be achieved should be used.

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